| The BIG Spring checklist |
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| Friday, 24 March 2006 | |
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Whether this your 1st year or 20th year getting that ride ready for the upcoming season, it's still a good idea to have a list of reference to ensure that this year is a safe and mechanically sound one. The time you spend nursing that baby back to health is well worth it. Since we live in seasonal weather conditions, storage can take it's toll on your machine if you don't take the necessary precautions. So here is the BIG list of things to do and remember before you fire that baby up and get out on the road. All the best and may this year be a healthy and safe one! Electrical · Check head light high/low beam, tail/brake light, turn signals, instrument and driving lights. · Test Kill button/switch and inspect overall wiring for chafe. Use wire ties to secure loose wires. A shot of WD-40 will keep switches & locks healthy. · Check battery levels and clean terminals. Baking soda & water will clean corrosion from the post (Don't get it inside the battery!), a little petrolatum or grease helps prevent future corrosion. · Inspect starter connections & mounting bolts. Check shaft for excessive wear if noisy. · If your bike has a fuse box, check 'em and get spares or Test Breakers. Fire is bad. Engine Fluids · Check levels. If engine/trans. oil is very dark or black, smells burnt, change oil & filter. · Inspect fuel filter & screens for crud and check lines for chafe and dry rot. · Water cooled Engines: · Check coolant/anti-freeze level, and check flow/pump/hoses. Brakes · Check and adjust lever & pedal travel. Refer to your owners/shop manual for specs. · Check master cylinders for clean brake fluid & proper fluid levels. · Irregular or "jerky" stopping may mean a warped rotor or drum. · Inspect pads/liners and replace if needed. Don't let a front brake grab on wet pavement. · Brakes are possibly the most important component on a bike. Don't bet your life on worn brakes!
Tires & Wheels
· Inspect tires for even wear, tread depth and dry rot (cracking) or cuts in side walls. · Inspect valve stems for dry rot (and rim cuts on tube stems). · Check air pressure. Do not over inflate especially in Hot conditions/climate. · Inspect rims for dents, cracks (alloy) and Carefully tighten loose spokes. · Check axles, axle nuts & hardware for tightness & wear and lube the bearings. · Inspect drive chain(& lube) or belt for excessive wear and adjust/replace as needed.
Engine & Transmission
· Check spark plugs. Brown to grayish-tan is good. Black is probably from burning oil or a rich fuel/air mix., light gray or whitish can mean a lean fuel/air mix or an intake leak. · Check carb(s), adjust float level(s) & idle/fuel/air. Clean carbs are happy carbs... Aerosol Carb/Injector cleaner can work wonders on carburetor or fuel injected motors. · Inspect/adjust ignition components & replace old spark plugs & wires. · About every 500 miles, check nuts, bolts & screws for tightness. · Inspect oil lines for leaks, cracks or chafe & look for oil leaks from the engine/trans. case(s). · Inspect air filter(s) and if dirty, replace or clean depending on type. · Inspect exhaust for leaks (especially at the manifold) and check mounting brackets. · Adjust clutch, replace plates if slipping or dragging. Check primary drive chain/belt.
Frame & Suspension
· Check/tighten/torque all nuts & bolts, & engine/trans. mounting hardware. · Look for hair line cracks around engine/transmission mounting brackets. · Check steering head/fork assembly for looseness/tightness and adjust if needed. · Lube steering(tree) bearings. · Check fork fluid level (refer to owners manual, use only approved hydraulic fluid). · Inspect rear shock(s), (replace if worn or soft) and check fender mounting brackets/hardware. · Inspect handle bars for cracks, check mounts and oil all cables.
Highway Tool Kit & Spares
· Wrench set. · Sockets with ratchet, extensions, U-swivel. · Screw drivers. · Pliers (needle nose, vice grip & slip joint). · Crescent wrench. · Hex wrenches. · Small utility knife. · Small hammer & punch. · Hack saw blades. · File. · Thickness gauge. · 12v test lamp. · Fuses. · Assorted nuts, bolts, cotter pins, etc. · Chain mast. link & spare links. · Spark plugs. · Ign. points or module. · Hose clamp. · Bulbs. · Spoke wrench. · Elect. Tape. · Elect. wire. · 1 Can Flat Fix. · Flat tire plug kit. · Sm. tube silicon/gasket maker. · Picture (braided)wire. · 1 Qt. Oil. · Shop rag. · Small flash light. · 8'x10' poly plastic rain sheet. · CEL PHONE... Related Articles:Motorcycle vs Automotive OilsHow-To: Cut Down a Motorcycle Saddle How-To: Remove Existing Decals Battery Tending How-To: Clean Up Motorcycle Brake Calipers Carb Syncing Seat Cover Replacement |
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| Last Updated ( Sunday, 11 March 2007 ) |



